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reprint

Technology

Main printing technology

  • Offset from sheets with process and Pantone colours
  • In-line felxo offset printing (high gloss gold and silver inks)
  • Printing with thermochromatic inks
  • Peel off labels
  • Digital encoding with unique numbers (e.g. SMS prizes)
  • Partial varnishing

Decorative finishing process

  • Folio printing technique on Heidelberg Varimatrix 105CSF (hot foil machine)
  • Blind embossing (3D effect)

finishing process

  • Perforation (e.g. neck labels)
  • Cutting labels; die-cutting with Blumer machines
  • Folding
  • 6 point gluing
  • Label wrapping machine

amount of processed paper per year

  • Metallized paper - 1,000 tons
  • White label paper - 300 tons
  • Cardboard - 1.100 tons
  • Other paper - 700 tons
  • In labels: In 2016. Reprint has processed, printed and delivered approximately 2.3 billion labels.

capacity

  • The annual capacity is about 3,500 tons of different paper.

materials - special papers

  • white paper for labels
  • (Birgl & Bergmeister - Niklakett, Labelset - StoraEnso)
  • metalised paper for high quality labels
  • (Glatfelter - Gepalux, Alupa - Luxlabel)
  • High brilliant and smooth paper for labels for wine and spirits (Zanders - Chromolux)
  • self - adhesive paper etc.

Extended storage capacity means that Tiskara Reprint can store over 100 tons of paper for a 2 week production and there is also an agreemnet with paper factories in Austria (Brigl & Bergmeister), Germany (Glatfelter) and Belgium (Alupa) that allows storage for another 120 tons at their sites.

Quality standard: ISO 9001:2008

prepress

  • POWER PC MACINTOSH G5 computers, iMac, Mac-PRO computer
  • CTP KODAK TRENDSETTER 800 QUANTUM, Color proof
  • EPSON STYLUS PRO 9880
  • CROSSGRADE BEST NA EFI COLORPROOF XF

printing press

  • 2 sheet-fed offset presses = 6 colors + WD varnish in line
  • 6 colour HEIDELBERG SPEEDMASTER CD 102-6+LX with flexo offset printing unit and extended delivery; double-size impression cylinders and triple size transfer drums to enable printing of label paper of small gramage and cardboard paper of large gramage, special add-on for alphanumeric code printing in line
  • 6 colour HEIDELBERG SPEEDMASTER CD 102-6+LX UV combo with double-size impression cylinders and triple size transfer drums to enable printing of label paper of small gramage and cardboard paper of large gramage, the possibility of printing on non-absorbent substrates, printing with UV dyes and high gloss UV varnishes

decorative finishing process

  • HEIDELBERG VARIMATRIX 105 CSF - blind embossing (3D effect), hot foil and die-cutting in one machine only
    easy reproduction of top quality gold and silver effects (hot foil machine)
    thermo-foil application - "gold print"
    perforation
  • HEIDELBERG VARIMATRIX 105 CS - blind embossing (3D effect), die-cutting and perforation

decorative finishing process

  • BOBST - Domino Matic 110 – gluing machine up to 6 points
  • VEGA – gluing machine up to 3 points
  • BLUMER ATLAS 110 – for punched labels
  • STAHL bending machines
  • HEIBER&SCHRÖDER – a plastic foil stamping machine „futerica”
  • Label wrapping machine in bundles of 2,000-7,000 pcs with plastic self-adhesive tape
  • Thermo vacuum packing box